Projeto de uma indústria de ração animal baseada no processamento de cereais
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Data
2020-12
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Orientador
Catto, André Luis
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Resumo
Devido ao crescente aumento no mercado nacional de rações, surgiu o interesse de uma empresa de nutrição animal, a qual produz rações à base de farinha de origem animal (FOA), em implementar um novo processo de produção, usando cereais. Nesse sentido, buscou-se através do presente trabalho criar um projeto para possível implantação de uma nova área de produção na empresa. O projeto consistiu em selecionar e dimensionar todos os equipamentos e etapas envolvidas no processo de produção da ração, partindo desde as etapas de dosagem, pesagem, moagem, mistura, peletização e envase do produto final. Além disso, foi desenvolvido um Piping and Instrumentation Diagram (P&ID) do projeto, com a descrição do sistema de automação e controle, e realizada uma análise de custos de implantação. Através de uma produção diária de 120 toneladas por dia, pôde-se dimensionar os silos para comportarem 208,2 m3 e com a análise dos tempos de operação os transportadores e elevadores foram projetados para uma capacidade de 40 ton/h. Além disso, definiu-se os modelos de moinho de martelos (GK-MMA532), de misturador horizontal de pás (GK-MHP1750), peletizadora (Sprout 36TW- 600) e resfriador (SCCR20) para o processo. Através do diagrama P&ID pôde-se detalhar o sistema de operação e segurança da fábrica, contando com todas as válvulas, instrumentos e alarme de segurança além de definir a lógica de operação do processo. Por fim, avaliando os custos envolvidos, verificou-se que após 4 anos a empresa quitará o valor investido, mostrando assim o tempo necessário para o retorno do projeto. Com isso, este projeto serviu como uma base para o desenvolvimento definitivo de implementação desta nova indústria de ração, que já está em andamento com previsão final para início de operação em 2021.
Due to the continuous growth in animal feed market, the interest of an animal nutrion factory, which produces feed from Animal Origin Flour (AOF), rises to create a new production process based in cereals. In this sense, through this paper a project was aimed to create a new production process in the factory. The project consisted in the selection and dimensioning of all equipment and phases involved in the feed production, starting from the dosage, weighting, milling, mixture, pelletization and filling of the final product. Also, a Piping and Instrumentation Diagram (P&ID) of the project was created, describing the control and automation system, and an implementation cost was also analyzed. Through a daily production of 120 tons, the silos were sized to hold 208,2 m3 and analyzing the production time, the transporters and elevators were projected for a 40 ton/h capacity. Also, the models of the hammer mill (GK-MMA532), horizontal paddle mixes (GK-MHP1750), pelletizer (Sprout 36TW-600) and cooler (SCCR20) were defined to the project. Through the P&ID diagram it was possible to detail the operational and security system for the factory, counting with all valves, instruments and security alarms moreover the definition of the process’ logical operation. In the end, analyzing the costs of the project, it was concluded that after 4 years the factory will pay off the investment, showing the required time to quit the payment of the project. Therefore, this project served as a base to the definitive development and implementation of the factory, which is already moving and foreseen to operate in 2021.
Due to the continuous growth in animal feed market, the interest of an animal nutrion factory, which produces feed from Animal Origin Flour (AOF), rises to create a new production process based in cereals. In this sense, through this paper a project was aimed to create a new production process in the factory. The project consisted in the selection and dimensioning of all equipment and phases involved in the feed production, starting from the dosage, weighting, milling, mixture, pelletization and filling of the final product. Also, a Piping and Instrumentation Diagram (P&ID) of the project was created, describing the control and automation system, and an implementation cost was also analyzed. Through a daily production of 120 tons, the silos were sized to hold 208,2 m3 and analyzing the production time, the transporters and elevators were projected for a 40 ton/h capacity. Also, the models of the hammer mill (GK-MMA532), horizontal paddle mixes (GK-MHP1750), pelletizer (Sprout 36TW-600) and cooler (SCCR20) were defined to the project. Through the P&ID diagram it was possible to detail the operational and security system for the factory, counting with all valves, instruments and security alarms moreover the definition of the process’ logical operation. In the end, analyzing the costs of the project, it was concluded that after 4 years the factory will pay off the investment, showing the required time to quit the payment of the project. Therefore, this project served as a base to the definitive development and implementation of the factory, which is already moving and foreseen to operate in 2021.
Descrição
Palavras-chave
ração animal; dimensionamento; equipamentos; P&ID; análise financeira; animal feed; equipments; dimensioning; financial analysis
Citação
KUFFEL, Fernando José Malmann. Projeto de uma indústria de ração animal baseada no processamento de cereais. 2020. Monografia (Graduação em Engenharia Química) – Universidade do Vale do Taquari - Univates, Lajeado, 04 dez. 2020. Disponível em: http://hdl.handle.net/10737/3068.